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BASF Petronas Chemicals Sdn. Bhd.
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Engineering / Document Control (Project Management Team)
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Provided
services during contractor turn over and commissioning of the Acrylics
Acid plant. Assisted in commissioning of several vendor packages.
Conducted basic engineering studies and completed detailed design for
several plant modifications. Developed detailed testing procedures for
Class A safety interlock functions. Received engineering documents from
main contractors, developed a document tracking system using MS Access
Database and implemented site-wide document control activities
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Steam Verbund Control System Design
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Developed
Instrumentation and Control Desgin Basis for the Steam Verbund project
which integrates site steam production and usage of 3 independent
process plants and Central Utilties back-up steam. Work included
developing the detailed control concept, control interlock
requirements, inter-site communication requirements, detailed
instrument specification sheets and safety (HAZOP) studies
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Cryovac ( Malaysia ) Sdn. Bhd.
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Resin Conveying System Recontrol
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Implemented a
turnkey, savings project optimizing the delivery of resins to the
process and the operation of the conveying compressors. The scope
included generation of the optimized control strategy, modification of
the existing PLC program / operator interface, and specification /
installation of all electrical equipment including the addition of soft
starters for the 90 kW compressor motors. The system was changed from a
2 compressor, continuous operation to a one compressor system with a
run time of only 15-20%.
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Completed power,
control and instrumentation construction works for the addition of a
resin blending system on line one. Scope included power feeders,
instrument installation, wiring to existing PLC and commissioning
support.
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Completed detailed
logic design, PLC programming and commissioning for a new product line
incorporating an additional resin to be delivered to the operating
lines sharing the resin conveying system of the existing resin. Logic
had to check for resin cross contamination and perform an automatic
purge to prevent contamination.
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Plant Expansion, 2 New Lines
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Engineering,
construction and pre-commissioning works for the Electrical,
Instrumentation and Control systems of a new shrink wrap extrusion line
and a foam extrusion line. Scope included project management, a high
level field engineering, man power supply, supervision, and materials
(MCC and main control panels supplied by principle). Work also included
the complete turn-key design, procure, construct, commission of Resin
Conveying System.
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Cryovac Gas Metering Station
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Installation of
instruments/ cabling at MTBE and Cryovac sites for Cryovac Gas Metering
Station. Scope included material supply, instrument installation,
cabling works, and commissioning support.
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Cryovac Plant Modification Projects
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Electrical supply
and construction works for several plant modifications including Line 1
IR Preheat System, Line 1 Closed Loop Control System, Line 3 IR Preheat
system, and Resin Conveying system.
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Resin Conveying System Recontrol
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Completed detailed
logic design, PLC programming and commissioning for reconfiguration of
resin conveying system including the addition of new Resins to the
system.
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